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01 / 06 PLANT BUILD 2002 — 2003 · Shanghai

Shanghai, From Bare Ground

Sent in his mid-twenties to build a new plant's plating station — layout, machines, documents, people.

2003PLANT IN PRODUCTION
1.25→1.6PLATING CPK
3SHIFT CREWS TRAINED

01 Background

In 2001 the group expanded to Shanghai. When Gavin arrived, the site was still under construction — the buildings weren't even up.

02 Challenge

Four jobs in one: build the plant, qualify every machine, train first-generation local line leaders who had never seen the industry, and transfer technology from the mother site in Taiwan.

03 Approach

He drew the layout down to water, power and gas; set the build schedule; evaluated each machine; and wrote the documents a factory runs on — SOPs, maintenance rules, FMEA, OCAP.

04 My role

Process supervisor and project lead of the plating station — from empty floor plan to production.

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